When you are in need of a reliable replacement part for your 2004 chevy aveo to restore it to factory like performance, turn to carid s vast selection of premium quality products that includes everything you may need for routine maintenance and major repairs. The 2005 chevrolet aveo has 25 problems reported for timing belt failure. The belt replacement involves the correct allignment of the timing marks on each of the pulleysm such as crankshaft, cam, etc. Tighten tighten the rear timing belt cover bolts to 10 nm 89 lb in. Your manual is updated with revised information as soon as it is released. Chevy chevrolet trailblazer 20022009 service repair manual this is the complete official service and repair manual for the chevy chevrolet trailblazer. The owners manual said the belt did not need to be checked until 60,000 miles. Chevrolet aveo has italdesign, ideal fuel economy, spacious front, antilock brakes, tall roofline, hatchback and sedan style. I have already positioned the pistons in the middle so i wont accidentally hit the valves. Took it to a dealership in another town, they fixed it and it ran fine. Align the timing mark on the crankshaft gear to the notch on the bottom of the rear timing belt cover. If you install it and these are out of correct allignment, your mechanical timing of the main engine components is out of timing and will cause terrible damage to the inside of your engine. Timing belts that have been used for a long time may stick in the pulley grooves and require some gentle prying with a screwdriver to release.
Where can i find a repair manual for a 2004 chevy aveo. Had dealer replace the timing belt, tensioner, gasket and pulley on my 2009 chevy aveo lt. Chevrolet aveo aveo 5 pontiac wave timing belt kit with water. Chevrolet aveo timing belt replacement cost estimate. I have a 2004 aveo and i know about the timing belt issues. Chevrolet aveo maintenance and repair car forums at. Bookmark file pdf chevy aveo repair manual 2004 chevy aveo repair manual 2004 chevy aveo repair manual 2004 instead. View and download chevrolet 2004 aveo owners manual online. Tighten tighten the upper and lower front timing belt cover bolts to 10 nm 89 lb in. Our timing belt or chain sets come from a company that is committed to supplying components that are engineered and manufactured under strict quality control procedures. We can answer your questions about using the software or help you find the specific information you need for your 2004 chevrolet aveo. Installation of the new timing belt includes all of the above steps, performed in reverse, following strict guidelines to assure camshaft and crankshaft and balancing shaft, if equipped are in perfect alignment after tensioner has been set. Chevy chevrolet tracker 1999 2004 workshop service repair manual this is the complete official service and repair manual for the chevy chevrolet tracker.
Avoid the 2004 and 2005 models if possible, as these were the ones that had timing belt issues. Dont forget to subscribe today for more fact or fiction, diy,how to car repair. Apparently they must have the timing belt glitch worked out, or found that the 30k timing belt check is a waste of money. Timing instructions for timing belt installation for optra. To make the lap part tight, pull up on the shoulder belt. Chevrolet aveo 2006 timing belt, tensioner, idler pulley and water pump replacement.
The layout is fairly conventional, with an idler pulley, and a tensioner. Generally timing belt problems present themselves with no warning. Chevy aveo timing belt and timing marks part1 youtube. Acdelco 38376 professional manual timing belt tensioner. It is an alphabetical list of what is in the manual and the page number where it can be found. Index a good place to quickly locate information about the vehicle is the index in the back of the manual. Inspect the timing belt pulleys and water pump for any need to replace. Timing belt kit water pump for 2004 2008 chevrolet aveo 1. Also had to replace the serpentine belt as it had been at the other dealer so long, it was starting to crack which means they hadnt been driving it hardly at all. I have the same story, but it happened on the highway.
Is there a manual which i can get that will step me thru the process. Coverage for mechanical breakdowns begins after the manufacturers warranty expires. Following is a breakdown of the labor and parts estimates. Most automotive manufacturers have a predetermined recommendation on when you should replace the timing belt, but there are a few. Chevy chevrolet trailblazer 2002 chevy chevrolet trailblazer 2003 chevy chevrolet trailblazer 2004 chevy chevrolet trailblazer 2005. Chevy aveo timing belt and timing marks part1 youtube with. This timing belt and water pump kit is just what you need to keep your vehicle in good running order. Timing belt installation install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley. I purchased the top of the line gold warranty with auto warranty services and while driving my aveo, no previous problems, the timing belt broke, damaging valves, etc. All worked ok for about 3 weeks before the engine stalled going up a hill. The aveos engine is a dual overhead cam design with a single timing belt on the front. Chevrolet aveo 2006 belt tensioner replacement, noise was coming from the engine when the car was in idle and in gear especially when the engine was warm, the noise seem to go away when driving.
Replaced timing belt, still wont start 2004 chevrolet aveo. Install the upper and lower front timing belt cover bolts. This service is typically done as part of a bigger, more. Aligning the timing belt tensioner pointer with the notch in the bracket1. If you slid under it, the belt would apply force at your abdomen. Instant download chevy chevrolet tracker 1999 2004 service repair workshop manual, fix it. I bought my aveo in 2008 used and it had 19900 miles on it, it now has 36600 miles on it since the car was not used hard by previous owner and i have taken good care of the car, will the timing belt. Mar 16, 2014 i am installing the intake and exhaust camshafts on my 2004 chevy aveo 1. The timing belt on my 2004 chevy aveo broke last week. My 2004 aveo, other than the timing belt snazoo by the particular dealership, never gave me any problems. Rotate the water pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the pointer on the timing belt automatic tensioner bracket and second time. May 19, 2015 allow this video three minutes of your life to see how it works our chevrolet aveo repair manual 2004 2005 2006. Chevrolet aveo questions cost to replace timing chain.
Head restraints head restraints adjust your head restraint so that. If your car ran fine and then the motor stopped suddenly with a clunk and wont restart, it is likely your timing belt. Timing belt broke maintenancerepairs car talk community. As for parts, these are still readily available from a variety of sources. So the first service interval for the 2008 aveo timing belt is 60k. With chiltons online doityourself chevrolet aveo repair manuals, you can view any years manual 247365 our 2004 chevrolet aveo repair manuals include all the information you need to repair or service your 2004 aveo, including diagnostic trouble codes, descriptions, probable causes, stepbystep. So far they havent taken the head off to inspect the inside.
Installation of the new timing belt includes all of the above steps, performed in reverse. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned. How to replace the water pump on a chevy aveo pontiac wave in this video i cover how to remove the water pump and also replace the timing. Chevrolet aveo aveo 5 pontiac wave timing belt kit with. Timing belt kit water pump for 20042008 chevrolet aveo 1. The 2007 manual require the 30 k check, but the 2008 manual does not. Recommended installation procedure atech timing belt tensioner 979143 gmdaewoo 1. Repairsurge is compatible with any internetenabled computer, laptop, smartphone or tablet device. Allow this video three minutes of your life to see how it works our chevrolet aveo repair manual 2004 2005 2006. Chevrolet aveo workshop repair and service manual covers. Our 2004 chevrolet aveo repair manuals include all the information you need to repair or service your 2004 aveo, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a troubleshooting guide. But this video will guide you through the timing belt replacement. Tighten tighten the crankshaft pulley bolt to 95 nm 70 lb ft using a torque wrench. Stepbystep instructions for wiring an amplifier in your car.
For proper protection when the vehicle is in motion, have the seatback upright. And you would be less likely to slide under the lap belt. The 2004 chevrolet aveo has 57 problems reported for timing belt failure. Remove the timing belt behind the power steering pump. The manual says that they should be facing inward toward each other, but i was watching a video and the guy is repairing. Loosen tensioner lock bolt until tension is applied to timing belt. The shoulder belt cant do its job because it wont be against your body. How to replace belts on chevrolet cars it still runs. The worst complaints are timing belt failure, cylinder head and valve failure, and idler pulley broke. Chevrolet aveo has italdesign, ideal fuel economy, spacious front. Do not place your fingers between a pulley and the belt during any portion of the installation, as injury can occur if the tensioner slips out of. Dnj tbk325wp timing belt kit with water pump for 20042008 chevroletaveo, aveo5 1.
New listing timing belt water pump kit fit chevrolet aveo aveo5 1. Using the timing belt adjuster j42492, rotate the coolant pump counterclockwise to release the tension on the timing belt. I lost some of footage while doing a swap from hard drive to hard drive and this is what i was left with. I am installing the intake and exhaust camshafts on my 2004 chevy aveo 1. Danger, warnings, and cautions warning messages found on vehicle. The shoulder belt may lock if you pull the belt across you very quickly. In a crash this applies force to the strong pelvic bones. In year 2011, the second generation of aveo was launched as chevrolet aveo.
With the tension on the timing belt relieved, the belt should slide easily off the sprockets. Replacement belts for this engine cost about the same as other engines gms list. Where can i find a repair manual for a 2004 chevy aveo with a. Recommended installation procedure atech timing belt. Professional manual timing belt tensioner part number 38376 by acdelco. This means that if the timing belt breaks the pistons and valves inside the engine collide at high speed, and significant internal damage is possible. Well, in what orientation should i installed the camshafts. For maintenance and repair related to ordinary wear and tear, consider aftermarket components, as these are often an improvement over the original oem chevy aveo parts.
The belt forces would be there, not at your pelvic bones. Tighten the water pump retaining pump to 89 inch lbs. Recommended installation procedure atech timing belt tensioner. If this happens, let the belt go back slightly to unlock it. Chevrolet aveo owner manual 2011 black plate 4,1 iv introduction using this manual to quickly locate information about the vehicle, use the index in the back of the manual. The engine in your aveo is whats known as an interference engine. Chevrolet aveo owner manual 2011 black plate 1,1 2011. This video is for land rover, but all the manuals have identical functions. Then sit well back in the seat and wear your safety belt properly. I have it at a mechanic who got a new timing belt on to check the compression of the engine.
Aug 23, 2015 chevrolet aveo 2006 belt tensioner replacement, noise was coming from the engine when the car was in idle and in gear especially when the engine was warm, the noise seem to go away when driving. Align the timing mark on the crankshaft gear to the timing mark on the bottom of the rear timing belt cover. The lap part of the belt should be worn low and snug on the hips, just touching the thighs. Hold the serpentine belt taut with one hand when you are ready to install the belt over the tensioner pulley. Make your belt installation so that the tensioner is the last part of the installation. Using tool j42492a, turn the water pump clockwise until the adjuster arm pointer of the timing belt tensioner is aligned with the notch in the tensioner bracket. Install the upper and lower front timing belt cover. To make sure your vehicle stays in top shape, check its parts for wear and damage at regular intervals and replace them in time. Using the j 45059 or the km470b, tighten the crankshaft pulley bolt 30 degrees plus 15 degrees. Its almost guaranteed that you need more than just a new timing belt. The manual says that they should be facing inward toward each other, but i was watching a video and the guy is. Dont waste time calling around to your local bookstores or waiting for a repair manual to arrive.
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